HIGHPERFORMANCE,SINGLESYNCHRONOUSSTEP-DOWN
CONTROLLERFORNOTEBOOKPOWERSUPPLY
FEATURES
WideInputVoltageRange:3Vto28VOutputVoltageRange:0.7Vto2.6VWideOutputLoadRange:0to20A+Built-in0.5%0.7VReference
D-CAP™Modewith100-nsLoadStepResponse
AdaptiveOnTimeControlArchitectureWith4SelectableFrequencySetting
4700ppm/°CRDS(on)CurrentSensingInternal1-msVoltageServoSoftstartPre-ChargedStart-upCapabilityBuiltinOutputDischargePowerGoodOutput
IntegratedBoostSwitchBuilt-inOVP/UVP/OCP
ThermalShutdown(Non-latch)SON-10(DSC)Package
APPLICATIONS
•••
NotebookComputersI/OSupplies
SystemPowerSupplies
•••••
DESCRIPTION
TheTPS51218isasmall-sizedsinglebuckcontrollerwithadaptiveon-timeD-CAP™mode.Thedeviceissuitableforlowoutputvoltage,highcurrent,PCsystempowerrailandsimilarpoint-of-load(POL)powersupplyindigitalconsumerproducts.Asmallpackagewithminimalpin-countsavesspaceonthePCB,whileadedicatedENpinandpre-setfrequencyselectionsminimizedesigneffortrequiredfornewdesigns.Theskip-modeatlightloadcondition,stronggatedriversandlow-sideFETRDS(on)currentsensingsupportslow-lossandhighefficiency,overabroadloadrange.Theconversioninputvoltagewhichisthehigh-sideFETdrainvoltagerangesfrom3Vto28Vandtheoutputvoltagerangesfrom0.7Vto2.6V.Thedevicerequiresanexternal5-Vsupply.TheTPS51218isavailableina10-pinSONpackagespecifiedfrom–40°Cto85°C.
••••••••••
TYPICALAPPLICATIONCIRCUIT
V5INTPS5121812EN345PGOODTRIPENVFBRFGNDVBST10DRVHSWV5INDRVL9876VOUT_GNDUDG-090VINVOUTPleasebeawarethatanimportantnoticeconcerningavailability,standardwarranty,anduseincriticalapplicationsofTexasInstrumentssemiconductorproductsanddisclaimerstheretoappearsattheendofthisdatasheet.
D-CAPisatrademarkofTexasInstruments.
Copyright©2009,TexasInstrumentsIncorporated
PRODUCTIONDATAinformationiscurrentasofpublicationdate.ProductsconformtospecificationsperthetermsoftheTexasInstrumentsstandardwarranty.Productionprocessingdoesnotnecessarilyincludetestingofallparameters.
TPS51218SLUS935–MAY2009www.ti.com
Thesedeviceshavelimitedbuilt-inESDprotection.TheleadsshouldbeshortedtogetherorthedeviceplacedinconductivefoamduringstorageorhandlingtopreventelectrostaticdamagetotheMOSgates.
ORDERINGINFORMATION
TA
–40°Cto85°C
PACKAGEPlasticSONPowerPAD
ORDERINGDEVICE
NUMBERTPS51218DSCRTPS51218DSCT
PINS1010
OUTPUTSUPPLYTapeandreelMinireel
MINIMUMQUANTITY3000250
ECOPLANGreen(RoHSandno
Pb/Br)
ABSOLUTEMAXIMUMRATINGS(1)
overoperatingfree-airtemperaturerange(unlessotherwisenoted)
VALUE
VBST
Inputvoltagerange(2)
VBSTSW
V5IN,EN,TRIP,VFB,RFDRVH
Outputvoltagerange
(2)
(3)
UNIT
–0.3to37–0.3to7–2.0to30–0.3to7–2.0to37–0.3to7–0.5to7–0.3to7150–55to150
°C°CVV
DRVH(3)DRVLPGOOD
JunctiontemperaturerangeStoragetemperaturerange
TJTSTG(1)(2)(3)
Stressesbeyondthoselistedunderabsolutemaximumratingsmaycausepermanentdamagetothedevice.Thesearestressratingsonlyandfunctionaloperationofthedeviceattheseoranyotherconditionsbeyondthoseindicatedunderrecommendedoperatingconditionsisnotimplied.Exposuretoabsolute-maximum-ratedconditionsforextendedperiodsmayaffectdevicereliability.Allvoltagevaluesarewithrespecttothenetworkgroundterminalunlessotherwisenoted.VoltagevaluesarewithrespecttotheSWterminal.
DISSIPATIONRATINGS
2-oz.traceandcopperpadwithsolder.
PACKAGE10pinDSC(1)
(1)
TA<25°CPOWERRATING
1.W
DERATINGFACTORABOVETA=25°C
15mW/°C
TA=85°CPOWERRATING
0.62W
EnhancedthermalconductancebythermalviasisusedbeneaththermalpadasshowninLandPatterninformation.
RECOMMENDEDOPERATINGCONDITIONS
overoperatingfree-airtemperaturerange(unlessotherwisenoted)
MIN
Supplyvoltage
V5INVBST
Inputvoltagerange
SWVBST(1)
EN,TRIP,VFB,RFDRVH
Outputvoltagerange
DRVH(1)DRVLPGOOD
TA(1)2
Operatingfree-airtemperature
VoltagevaluesarewithrespecttotheSWterminal.
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4.5–0.1–1.0–0.1–0.1–1.0–0.1–0.3–0.1–40
TYP
MAX6.534.5286.56.534.56.56.56.585
°CVVUNITV
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ELECTRICALCHARACTERISTICS
overrecommendedfree-airtemperaturerange,V5IN=5V.(Unlessotherwisenoted)
PARAMETER
SUPPLYCURRENTIV5INIV5INSDN
V5INsupplycurrentV5INshutdowncurrent
V5INcurrent,TA=25°C,NoLoad,VEN=5V,VVFB=0.735V
V5INcurrent,TA=25°C,NoLoad,VEN=0VVFBvoltage,CCMcondition(1)
VVFB
VFBregulationvoltage
TA=25°C,skipmodeTA=0°Cto85°C,skipmodeTA=–40°Cto85°C,skipmode
IVFB
VFBinputcurrent
OutputdischargecurrentfromSWpin
VVFB=0.735V,TA=25°C,skipmode
OUTPUTDISCHARGEIDischg
VEN=0V,VSW=0.5V
5
13
mA
0.70050.69840.6970
0.70000.70400.70400.70400.01
0.70750.70960.7110
0.2
µAV
320
5001
µAµAV
TESTCONDITIONS
MIN
TYP
MAX
UNIT
INTERNALREFERENCEVOLTAGE
OUTPUTDRIVERSRDRVHRDRVLtD
DRVHresistanceDRVLresistanceDeadtime
Source,IDRVH=–50mASink,IDRVH=50mASource,IDRVL=–50mASink,IDRVL=50mADRVH-offtoDRVL-onDRVL-offtoDRVH-on
VV5IN-VBST,IF=10mA,TA=25°CVVBST=34.5V,VSW=28V,TA=25°CTA=25°C
VIN=28V,VOUT=0.7V,RRF=39kΩ,TA=25°C(1)
FromVEN=hightoVOUT=95%PGinfromlower
VTHPGIPGMAXtPGDEL
PGthresholdPGsinkcurrentPGdelay
PGinfromhigherPGhysteresisVPGOOD=0.5VDelayforPGinEnableDisableVEN=5V
RRF=470kΩ,TA=25°C(2)
fSW
Switchingfrequency
RRF=200kΩ,TA=25°C(2)RRF=100kΩ,TA=25°C(2)RRF=39kΩ,TA=25°C(2)
VRF(1)(2)
CCMsettingvoltage
CCMAuto-skip
2663123493951.8
0.5
290340380430
92.5%107.5%2.5%
30.81.8
0.51.0314368411465
VkHz
150710
1.50.71.00.517220.10.0126079
31.82.21.230350.21.00
nsnsΩ
BOOTSTRAPSWITCHVFBSTIVBSTLKtOFF(min)tON(min)SOFTSTARTtss
InternalSStime
195%110%5%61
1.297.5%112.5%7.5%
mAmsms
POWERGOOD
ForwardvoltageVBSTleakagecurrentMinimumoff-timeMinimumon-time
VµA
DUTYANDFREQUENCYCONTROL
LOGICTHRESHOLDANDSETTINGCONDITIONSVENIEN
ENvoltagethresholdENinputcurrent
VµA
Ensuredbydesign.Notproductiontested.
Notproductiontested.TestconditionisVIN=8V,VOUT=1.1V,IOUT=10AusingapplicationcircuitshowninFigure21.SubmitDocumentationFeedback
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ELECTRICALCHARACTERISTICS(continued)
overrecommendedfree-airtemperaturerange,V5IN=5V.(Unlessotherwisenoted)
PARAMETER
PROTECTION:CURRENTSENSEITRIPTCITRIPVTRIP
TRIPsourcecurrentTRIPcurrenttemperaturecoeffficient
Currentlimitthresholdsettingrange
Currentlimitthreshold
VTRIP=1V,TA=25°COnthebasisof25°CVTRIP-GNDVoltageVTRIP=3.0V
VOCL
VTRIP=1.6VVTRIP=0.2VVTRIP=3.0V
VOCLN
NegativecurrentlimitthresholdAutozerocrossadjustablerange
OVPtripthreshold
OVPpropagationdelaytimeOutputUVPtripthresholdOutputUVPpropagationdelaytime
OutputUVPenabledelaytime
FromEnabletoUVPworkableWakeupShutdown
ShutdowntemperatureHysteresis(3)
(3)
TESTCONDITIONSMIN9
TYP104700
MAX11
UNITµAppm/°C
0.235518517–395–215–333
37520025–375–200–2515–15
115%65%0.81.04.203.7
120%
170%11.24.383.9314510
339521533–355–185–17–3125%
V
mV
VTRIP=1.6VVTRIP=0.2VPositiveNegativeOVPdetect50-mVoverdriveUVPdetect
mV
VAZCADJ
mV
PROTECTION:UVPANDOVPVOVPtOVPDELVUVPtUVPDELtUVPENUVLOVUVV5IN
V5INUVLOthreshold
4.504.1
Vµs
75%1.21.4
msms
THERMALSHUTDOWNTSDN(3)
Thermalshutdownthreshold
°C
Ensuredbydesign.Notproductiontested.
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DEVICEINFORMATION
DSCPACKAGE(TOPVIEW)
PGOODTRIPENVFBRF
12345TPS51218DSC109876VBSTDRVHSWV5INDRVL
GNDThermalpadisusedasanactiveterminalofGND.
PINFUNCTIONS
PINNAMEDRVHDRVLENGNDPGOODNO.963ThermalPad1I/OOOIIODESCRIPTIONHigh-sideMOSFETdriveroutput.TheSWnodereferencedfloatingdriver.ThegatedrivevoltageisdefinedbythevoltageacrossVBSTtoSWnodebootstrapflyingcapacitorSynchronousMOSFETdriveroutput.TheGNDreferenceddriver.ThegatedrivevoltageisdefinedbyV5INvoltage.SMPSenablepin.ShorttoGNDtodisablethedevice.GroundPowerGoodwindowcomparatoropendrainoutput.Pullupwithresistorto5Vorappropriatesignalvoltage.Continuouscurrentcapacityis1mA.PGOODgoeshigh1msafterVFBbecomeswithinspecifiedlimits.Powerbad,ortheterminalgoeslow,aftera2-µsdelay.Switchingfrequencyselection.ConnectaresistancetoselectswitchingfrequencyasshowninTable1.RF5ITheswitchingfrequencyisdetectedandstoredintointernalregistersduringstartup.ThispinalsocontrolsAuto-skiporforcedCCMselection.PulldowntoGNDwithresistor:Auto-SkipConnecttoPGOODwithresistor:forcedCCMafterPGOODbecomeshigh.SW8ISwitchnode.Ahigh-sideMOSFETgatedrivereturn.Alsousedforontimegenerationandoutputdischarge.OCLdetectionthresholdsettingpin.10µAatroomtemperature,4700ppm/°CcurrentissourcedandsettheOCLtripvoltageasfollows.TRIP2IVOCL=V5INVBSTVFB7104IIIVTRIP8(0.2V≤VTRIP≤3V)5V+30%/–10%powersupplyinput.Supplyinputforhigh-sideMOSFETdriver(bootstrapterminal).ConnectaflyingcapacitorfromthispintotheSWpin.InternallyconnectedtoV5INviabootstrapMOSFETswitch.SMPSfeedbackinput.Connectthefeedbackresistordivider.Copyright©2009,TexasInstrumentsIncorporatedSubmitDocumentationFeedback
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FUNCTIONALBLOCKDIAGRAM
0.7V–30%+UV0.7V+10/15%+Delay+0.7V–5/10%VBSTPGOOD
+0.7V+20%Enable/SSControlOVControlLogicENVFB
+PWMDHRVSW
XCON+++0.7VRampComp10mATRIP
x(-1/8)+OCPtONOne-ShotFCCMx(1/8)Auto-skip+ZCV5INDHRLGND
Auto-skip/FCCMFrequencySettingDetectorRF
TPS51218UDG-09065
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TYPICALCHARACTERISTICS
V5INSUPPLYCURRENT
vs
JUNCTIONTEMPERATURE
V5INSHUTDOWNCURRENT
vs
JUNCTIONTEMPERATURE
100020
IV5IN–V5INSupplyCurrent–mA800
IV5INSDN–V5INShutdownCurrent–mAVV5IN=5VVEN=5VVVFB=0.735VNoLoad1816141210820–50VV5IN=5VVEN=0VNoLoad600
400
200
0–50
050100150050100150TJ–JunctionTemperature–°C
Figure1.
OVP/UVPTHRESHOLD
vs
JUNCTIONTEMPERATURE
TJ–JunctionTemperature–°C
Figure2.
CURRENTSENSECURRENT(ITRIP)
vs
JUNCTIONTEMPERATURE
15020
VOVP/VUVP–OVP/UVPTripThreshold–%VV5IN=5V18
ITRIP–CurrentSenseCurrent–mAOVP1614121082
VV5IN=5VVTRIP=1V100
UVP50
0–50
050100150
0–50
050100150
TJ–JunctionTemperature–°C
Figure3.
TJ–JunctionTemperature–°C
Figure4.
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TYPICALCHARACTERISTICS(continued)
SWITCHINGFREQUENCY
vs
INPUTVOLTAGE
SWITCHINGFREQUENCY
vs
OUTPUTCURRENT
500
IO=10AAuto-SkipRRF=39kW400
RRF=100kW350
RRF=200kWRRF=470kW1000
fSW–SwitchingFrequency–kHzfSW–SwitchingFrequency–kHz450
FCCM100
10
Auto-Skip1
VIN=12VRRF=470kW300
250
200
6
8
10
12
14
16
18
20
22
VIN–InputVoltage–V
Figure5.
SWITCHINGFREQUENCY
vs
OUTPUTCURRENT
0.10.001
0.010.1110100
IOUT–OutputCurrent–A
Figure6.
SWITCHINGFREQUENCY
vs
OUTPUTCURRENT
10001000
fSW–SwitchingFrequency–kHz100
fSW–SwitchingFrequency–kHzFCCMFCCM100
10
Auto-Skip1
VIN=12VRRF=200kW0.10.001
0.01
0.1
1
10
100
10
Auto-Skip1
VIN=12VRRF=100kW0.10.001
0.01
0.1
1
10
100
IOUT–OutputCurrent–A
Figure7.
IOUT–OutputCurrent–A
Figure8.
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TYPICALCHARACTERISTICS(continued)
SWITCHINGFREQUENCY
vs
OUTPUTCURRENT
OUTPUTVOLTAGE
vs
OUTPUTCURRENT
10001.12
MODEAuto-SkipFCCMfSW–SwitchingFrequency–kHzFCCM10
Auto-Skip1
VIN=12VRRF=39kW0.10.001
0.01
0.1
1
10
100
VOUT–OutputVoltage–V1001.11
1.10
1.09
VIN=12VRRF=470kW1.080.001
0.01
0.1
1
10
100
IOUT–OutputCurrent–A
Figure9.OUTPUTVOLTAGE
vs
INPUTVOLTAGE
IOUT–OutputCurrent–A
Figure10.1.1-VEFFICIENCY
vs
OUTPUTCURRENT
100
1.12
Auto-SkipRRF=470kW90
RRF=470kWVOUT=1.1VIOUT=20Ah–Efficiency–%8070605040302010
FCCMVIN(V)812201
10
100
Auto-SkipVOUT–OutputVoltage–V1.11
1.10
IOUT=0A1.09
1.08
2
4
6
8
1012
1416
182022
2426
VIN–InputVoltage–V
Figure11.
00.001
0.010.1
IOUT–OutputCurrent–A
Figure12.
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TYPICALCHARACTERISTICS(continued)
Figure13.1.1-VStart-UpWaveform
XXXFigure14.Pre-BiasedStart-UpWaveform
XXXFigure15.1.1-VSoft-StopWaveform
XXXFigure16.1.1-VLoadTransientResponse
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APPLICATIONINFORMATION
GENERALDESCRIPTION
TheTPS51218isahigh-efficiency,singlechannel,synchronousbuckregulatorcontrollersuitableforlowoutputvoltagepoint-of-loadapplicationsinnotebookcomputersandsimilardigitalconsumerapplications.ThedevicefeaturesproprietaryD-CAP™modecontrolcombinedwithadaptiveon-timearchitecture.Thiscombinationisidealforbuildingmodernlowdutyratio,ultra-fastloadstepresponseDC-DCconverters.Theoutputvoltagerangesfrom0.7Vto2.6V.Theconversioninputvoltagerangeisfrom3Vto28V.TheD-CAP™modeusestheESRoftheoutputcapacitor(s)tosensecurrentinformation.Anadvantageofthiscontrolschemeisthatitdoesnotrequireanexternalphasecompensationnetwork,helpingthedesignerwithease-of-useandrealizinglowexternalcomponentcountconfiguration.TheswitchingfrequencyisselectablefromfourpresetvaluesusingaresistorconnectedfromtheRFpintoground.Adaptiveon-timecontroltracksthepresetswitchingfrequencyoverawiderangeofinputandoutputvoltages,whileitincreasestheswitchingfrequencyatstep-upofload.TheRFpinalsoservesinselectingbetweenauto-skipmodeandforcedcontinuousconductionmodeforlightloadconditions.ThestronggatedriversoftheTPS51218allowlowRDS(on)FETsforhighcurrentapplications.
ENABLEANDSOFTSTART
WhentheENpinvoltagerisesabovetheenablethreshold,(typically1.2V)thecontrollerentersitsstart-upsequence.Thefirst250µscalibratestheswitchingfrequencysettingresistanceattachedatRFtoGNDandstorestheswitchingfrequencycodeininternalregisters.Avoltageof0.1VisappliedtoRFformeasurement.Switchingisinhibitedduringthisphase.Inthesecondphase,internalDACstartsrampingupthereferencevoltagefrom0Vto0.7V.Thisrampingtimeis750µs.Smoothandconstantrampupoftheoutputvoltageismaintainedduringstartupregardlessofloadcurrent.
ADAPTIVEON-TIMED-CAP™CONTROL
TPS51218doesnothaveadedicatedoscillatorthatdeterminesswitchingfrequency.However,thedevicerunswithpseudo-constantfrequencybyfeed-forwardingtheinputandoutputvoltagesintoitson-timeone-shottimer.Theadaptiveon-timecontroladjuststheon-timetobeinverselyproportionaltotheinputvoltageandproportionaltotheoutputvoltage(tON∝VOUT/VIN).Thismakestheswitchingfrequencyfairlyconstantinsteadystateconditionsoverwideinputvoltagerange.TheswitchingfrequencyisselectablefromfourpresetvaluesbyaresistorconnectedtoRFasshowninTable1.(Leavingtheresistanceopensetstheswitchingfrequencytothelowestvalue,290kHz.However,itisrecommendedtoapplyoneoftheresistancesonthetableinanyapplicationdesigns.)
Table1.ResistorandSwitchingFrequency
RESISTANCE(RRF)
(kΩ)
47020010039
SWITCHINGFREQUENCY(fSW)
(kHz)
290340380430
Theoff-timeismodulatedbyaPWMcomparator.TheVFBnodevoltage(themidpointofresistordivider)iscomparedtotheinternal0.7-Vreferencevoltageaddedwitharampsignal.Whenbothsignalsmatch,thePWMcomparatorassertsthesetsignaltoterminatetheoff-time(turnoffthelow-sideMOSFETandturnonhigh-sideMOSFET).ThesetsignalbecomesvalidiftheinductorcurrentlevelisbelowOCPthreshold,otherwisetheoff-timeisextendeduntilthecurrentleveltobecomebelowthethreshold.
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SMALLSIGNALMODEL
Fromsmall-signalloopanalysis,abuckconverterusingD-CAP™modecanbesimplifiedasshowninFigure17.SwitchingModulatorVINR1VFBR2PWMControlLogicandDriverDRVHLVOUT++0.7VDRVLIINDICESRIOUT
VoltageDividerRL
VCCOOutputCapacitorUDG-09063
Figure17.SimplifiedModulatorModel
Theoutputvoltageiscomparedwithinternalreferencevoltage(rampsignalisignoredhereforsimplicity).ThePWMcomparatordeterminesthetimingtoturnonthehigh-sideMOSFET.Thegainandspeedofthecomparatorcanbeassumedhighenoughtokeepthevoltageatthebeginningofeachoncyclesubstantiallyconstant.
H(s)=
1
s´ESR´CO
(1)
Forloopstability,the0-dBfrequency,ƒ0,definedinEquation2needtobelowerthan1/4oftheswitchingfrequency.
f0=
f1
£SW
2p´ESR´CO4
(2)
AccordingtoEquation2,theloopstabilityofD-CAP™modemodulatorismainlydeterminedbythecapacitor's
chemistry.Forexample,specialtypolymercapacitors(SP-CAP)haveCOontheorderofseveral100µFandESRinrangeof10mΩ.Thesemakesf0ontheorderof100kHzorlessandtheloopisstable.However,ceramiccapacitorshaveanƒ0ofmorethan700kHz,whichisnotsuitableforthismodulator.
RAMPSIGNAL
TheTPS51218addsarampsignaltothe0.7-Vreferenceinordertoimproveitsjitterperformance.Asdescribedintheprevioussection,thefeedbackvoltageiscomparedwiththereferenceinformationtokeeptheoutputvoltageinregulation.Byaddingasmallrampsignaltothereference,theS/Nratioattheonsetofanewswitchingcycleisimproved.Thereforetheoperationbecomeslessjitteryandmorestable.Therampsignaliscontrolledtostartwith–7mVatthebeginningofON-cycleandbecomes0mVattheendofOFF-cycleincontinuousconductionsteadystate.
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LIGHTLOADCONDITIONINAUTO-SKIPOPERATION
WithRFpinpulleddowntolowviaRRF,theTPS51218automaticallyreducesswitchingfrequencyatlightloadconditionstomaintainhighefficiency.Astheoutputcurrentdecreasesfromheavyloadcondition,theinductorcurrentisalsoreducedandeventuallycomestothepointthatitsrippledvalleytoucheszerolevel,whichistheboundarybetweencontinuousconductionanddiscontinuousconductionmodes.TherectifyingMOSFETisturnedoffwhenthiszeroinductorcurrentisdetected.Astheloadcurrentfurtherdecreases,theconverterrunsintodiscontinuousconductionmode.Theon-timeiskeptalmostthesameasitwasinthecontinuousconductionmodesothatittakeslongertimetodischargetheoutputcapacitorwithsmallerloadcurrenttothelevelofthereferencevoltage.ThetransitionpointtothelightloadoperationIO(LL)(i.e.,thethresholdbetweencontinuousanddiscontinuousconductionmode)canbecalculatedinEquation3.IO(LL)=where
•
(V-VOUT)´VOUT1
´IN
2´L´fSWVIN
fSWisthePWMswitchingfrequency
(3)
SwitchingfrequencyversusoutputcurrentinthelightloadconditionisafunctionofL,VINandVOUT,butit
decreasesalmostproportionaltotheoutputcurrentfromtheIO(LL)giveninEquation3.Forexample,itis58kHzatIO(LL)/5ifthefrequencysettingis290kHz.
ADAPTIVEZEROCROSSING
TheTPS51218hasanadaptivezerocrossingcircuitwhichperformsoptimizationofthezeroinductorcurrentdetectionatskipmodeoperation.Thisfunctionpursuesideallow-sideMOSFETturningofftimingandcompensatesinherentoffsetvoltageoftheZCcomparatoranddelaytimeoftheZCdetectioncircuit.ItpreventsSW-nodeswing-upcausedbytoolatedetectionandminimizesdiodeconductionperiodcausedbytooearlydetection.Asaresult,betterlightloadefficiencyisdelivered.
FORCEDCONTINUOUSCONDUCTIONMODE
WhentheRFpinistiedhigh,thecontrollerkeepscontinuousconductionmode(CCM)inlightloadcondition.Inthismode,switchingfrequencyiskeptalmostconstantovertheentireloadrangewhichissuitableforapplicationsneedtightcontroloftheswitchingfrequencyatacostoflowerefficiency.TosettheswitchingfrequencytobethesameasAuto-skipmode,itisrecommendedtoconnectRRFtoPGOOD.Inthisway,RFistiedlowpriortosoft-startoperationtosetfrequencyandtiedhighafterpowergoodindicateshigh.
OUTPUTDISCHARGECONTROL
WhenENislow,theTPS51218dischargestheoutputcapacitorusinginternalMOSFETconnectedbetweenSWandGNDwhilehigh-sideandlow-sideMOSFETsarekeptoff.ThecurrentcapabilityofthisMOSFETislimitedtodischargeslowly.
LOW-SIDEDRIVER
Thelow-sidedriverisdesignedtodrivehighcurrentlowRDS(on)N-channelMOSFET(s).Thedrivecapabilityisrepresentedbyitsinternalresistance,whichare1.0ΩforV5INtoDRVLand0.5ΩforDRVLtoGND.Adeadtimetopreventshootthroughisinternallygeneratedbetweenhigh-sideMOSFETofftolow-sideMOSFETon,andlow-sideMOSFETofftohigh-sideMOSFETon.5-VbiasvoltageisdeliveredfromV5INsupply.TheinstantaneousdrivecurrentissuppliedbyaninputcapacitorconnectedbetweenV5INandGND.TheaveragedrivecurrentisequaltothegatechargeatVgs=5Vtimesswitchingfrequency.Thisgatedrivecurrentaswellasthehigh-sidegatedrivecurrenttimes5VmakesthedrivingpowerwhichneedtobedissipatedfromTPS51218package.
HIGH-SIDEDRIVER
Thehigh-sidedriverisdesignedtodrivehighcurrent,lowRDS(on)N-channelMOSFET(s).Whenconfiguredasafloatingdriver,5VofbiasvoltageisdeliveredfromV5INsupply.TheaveragedrivecurrentisalsoequaltothegatechargeatVGS=5Vtimesswitchingfrequency.TheinstantaneousdrivecurrentissuppliedbytheflyingcapacitorbetweenVBSTandSWpins.Thedrivecapabilityisrepresentedbyitsinternalresistance,whichare1.5ΩforVBSTtoDRVHand0.7ΩforDRVHtoSW.
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POWER-GOOD
TheTPS51218haspowergoodoutputthatindicateshighwhenswitcheroutputiswithinthetarget.Thepowergoodfunctionisactivatedaftersoft-starthasfinished.Iftheoutputvoltagebecomeswithin+10%/–5%ofthetargetvalue,internalcomparatorsdetectpower-goodstateandthepower-goodsignalbecomeshighaftera1-msinternaldelay.Iftheoutputvoltagegoesoutsideof+15%/–10%ofthetargetvalue,thepowergoodsignalbecomeslowaftera2-µsinternaldelay.Thepowergoodoutputisanopen-drainoutputandmustbepulledupexternally.
CURRENTSENSEANDOVERCURRENTPROTECTION
TPS51218hascycle-by-cycleovercurrentlimitingcontrol.TheinductorcurrentismonitoredduringtheOFFstateandthecontrollerkeepstheOFFstateduringtheinductorcurrentislargerthantheovercurrenttriplevel.Toprovidebothgoodaccuracyandcosteffectivesolution,theTPS51218supportstemperaturecompensatedMOSFETRDS(on)sensing.TheTRIPpinshouldbeconnectedtoGNDthroughthetripvoltagesettingresistor,RTRIP.TheTRIPterminalsourcesITRIPcurrent,whichis10µAtypicallyatroomtemperature,andthetriplevelissettotheOCLtripvoltageVTRIPasshowninEquation4.NotethatVTRIPislimiteduptoapproximately3Vinternally.
VTRIP(mV)=RTRIP(kW)´ITRIP(mA)
(4)
TheinductorcurrentismonitoredbythevoltagebetweenGNDpadandSWpinsothattheSWpinshouldbeconnectedtothedrainterminalofthelow-sideMOSFETproperly.ITRIPhas4700ppm/°CtemperatureslopetocompensatethetemperaturedependencyoftheRDS(on).GNDisusedasthepositivecurrentsensingnodesothatGNDshouldbeconnectedtothepropercurrentsensingdevice,i.e.thesourceterminalofthelow-sideMOSFET.
AsthecomparisonisdoneduringtheOFFstate,VTRIPsetsvalleyleveloftheinductorcurrent.Thus,theloadcurrentatovercurrentthreshold,IOCP,canbecalculatedinEquation5
æV
TRIP
IOCP=ç
ç8´RDS(on)è
öIIND(ripple)(V-VOUT)´VOUTVTRIP1÷+=+´IN÷28´RDS(on)2´L´fSWVINø
(5)
Inanovercurrentcondition,thecurrenttotheloadexceedsthecurrenttotheoutputcapacitorthustheoutputvoltagetendstofalldown.Eventually,itcrossestheundervoltageprotectionthresholdandshutsdownthecontroller.
Whenthedeviceisoperatingintheforcedcontinuousconductionmode,thenegativecurrentlimit(NCL)protectstheexternalFETfromcarryingtoomuchcurrent.TheNCLdetectthresholdissetasthesameabsolutevalueaspositiveOCLbutnegativepolarity.Pleasebenotedthethresholdstillrepresentsthevalleyvalueoftheinductorcurrent.
OVER/UNDERVOLTAGEPROTECTION
TPS51218monitorsaresistordividedfeedbackvoltagetodetectoverandundervoltage.Whenthefeedbackvoltagebecomeshigherthan120%ofthetargetvoltage,theOVPcomparatoroutputgoeshighandthecircuitlatchesasthehigh-sideMOSFETdriverOFFandthelow-sideMOSFETdriverON.
Whenthefeedbackvoltagebecomeslowerthan70%ofthetargetvoltage,theUVPcomparatoroutputgoeshighandaninternalUVPdelaycounterbeginscounting.Aftera1-msdelay,TPS51218latchesOFFbothhigh-sideandlow-sideMOSFETsdrivers.Thisfunctionisenabledafter1.2msfollowingENhasbecomehigh.
UVLOPROTECTION
TPS51218hasV5INundervoltagelockoutprotection(UVLO).WhentheV5INvoltageislowerthanUVLOthresholdvoltage,theswitchmodepowersupplyshutsoff.Thisisnon-latchprotection.
THERMALSHUTDOWN
TPS51218monitorsthedietemperature.Ifthetemperatureexceedsthethresholdvalue(typically145C),theTPS51218isshutoff.Thisisnon-latchprotection.
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EXTERNALCOMPONENTSSELECTION
SelectingexternalcomponentsissimpleinD-CAP™mode.1.Choosetheinductor.
Theinductancevalueshouldbedeterminedtogivetheripplecurrentofapproximately1/4to1/2ofmaximumoutputcurrent.LargerripplecurrentincreasesoutputripplevoltageandimprovesS/Nratioandhelpsstableoperation.
L=
1
IIND(ripple)´fSW
V(´
IN(max)-VOUT
)´V
OUT
VIN(max)
=
3
IOUT(max)´fSW
V(´
IN(max)-VOUT
)´V
OUT
VIN(max)
(6)
TheinductoralsoneedstohavelowDCRtoachievegoodefficiency,aswellasenoughroomabovepeak
inductorcurrentbeforesaturation.ThepeakinductorcurrentcanbeestimatedinEquation7.IIND(peak)
VIN(max)-VOUT´VOUT
VTRIP1=+´8´RDS(on)L´fSWVIN(max)
()(7)
2.Choosetheoutputcapacitor(s).
Organicsemiconductorcapacitor(s)orspecialtypolymercapacitor(s)arerecommended.Forloopstability,
capacitanceandESRshouldsatisfyEquation2.Forjitterperformance,Equation8isagoodstartingpointtodetermineESR.
ESR=
VOUT´10éëmVùû´(1-D)0.7éëVùû´IIND(ripple)
=
10éëmVùû´L´fSW
0.7éëVùû
=
L´fSW
éWù70ëû
(8)
where
•••
Disthedutyratio
theoutputrippledownsloperateis10mV/tSWintermsofVFBterminalvoltageasshowninFigure18tSWistheswitchingperiod
VVFB–FeedbackVoltage–mVtSWx(1-D)10
VRIPPLE(FB)0
t–Time
tSW
Figure18.RippleVoltageDownSlope
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3.DeterminethevalueofR1andR2.
Theoutputvoltageisprogrammedbythevoltage-dividerresistor,R1andR2,showninFigure17.R1isconnectedbetweentheVFBpinandtheoutput,andR2isconnectedbetweentheVFBpinandGND.TypicaldesignsbeginwiththeselectionofanR2valuebetween10kΩand20kΩ.DetermineR1usingEquation9.IIND(ripple)´ESRöæ
-Vç÷çOUT÷-0.72øR1=è´R2
0.7
(9)
LAYOUTCONSIDERATIONS
VINTRIP2RF5TPS51218V5IN610mF#2#1VOUT
VFB45DRVLThermalPadGND#3UDG-09066Figure19.GroundSystemofDC/DCConverterUsingtheTPS51218
CertainpointsmustbeconsideredbeforestartingalayoutworkusingtheTPS51218.
•Inductor,VINcapacitor(s),VOUTcapacitor(s)andMOSFETsarethepowercomponentsandshouldbeplacedononesideofthePCB(solderside).Othersmallsignalcomponentsshouldbeplacedonanotherside(componentside).Atleastoneinnerplaneshouldbeinserted,connectedtoground,inordertoshieldandisolatethesmallsignaltracesfromnoisypowerlines.
•AllsensitiveanalogtracesandcomponentssuchasVFB,PGOOD,TRIPandRFshouldbeplacedawayfromhigh-voltageswitchingnodessuchasSW,DRVL,DRVHorVBSTto avoidcoupling.Useinternallayer(s)asgroundplane(s)andshieldfeedbacktracefrompowertracesand components.
•TheDC/DCconverterhasseveralhigh-currentloops.Theareaoftheseloopsshouldbeminimizedinordertosuppressgeneratingswitchingnoise.
–ThemostimportantlooptominimizetheareaofisthepathfromtheVINcapacitor(s)throughthehighandlow-sideMOSFETs,andbacktothecapacitor(s)throughground.ConnectthenegativenodeoftheVINcapacitor(s)andthesourceofthelow-sideMOSFETatgroundascloseaspossible.(Refertoloop#1ofFigure19)–Thesecondimportantloopisthepathfromthelow-sideMOSFETthroughinductorandVOUTcapacitor(s),andbacktosourceofthelow-sideMOSFETthroughground.Connectsourceofthelow-sideMOSFETandnegativenodeofVOUTcapacitor(s)atgroundascloseaspossible.(Refertoloop#2ofFigure19)–Thethirdimportantloopisofgatedrivingsystemforthelow-sideMOSFET.Toturnonthelow-sideMOSFET,highcurrentflowsfromV5INcapacitorthroughgatedriverandthelow-sideMOSFET,andback
16
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•
••••
tonegativenodeofthecapacitorthroughground.Toturnoffthelow-sideMOSFET,highcurrentflowsfromgateofthelow-sideMOSFETthroughthegatedriverandGNDpadofthedevice,andbacktosourceofthelow-sideMOSFETthroughground.ConnectnegativenodeofV5INcapacitor,sourceofthelow-sideMOSFETandGNDpadofthedeviceatgroundascloseaspossible.(Refertoloop#3ofFigure19)SincetheTPS51218controlsoutputvoltagereferringtovoltageacrossVOUTcapacitor,thetop-sideresistorofthevoltagedividershouldbeconnectedtothepositivenodeofVOUTcapacitor.InasamemannerbothbottomsideresistorandGNDpadofthedeviceshouldbeconnectedtothenegativenodeofVOUTcapacitor.Thetrace fromtheseresistorstotheVFBpinshouldbeshortandthin.Placeonthecomponentsideandavoidvia(s)betweentheseresistorsandthedevice.
ConnecttheovercurrentsettingresistorsfromTRIPpintogroundandmaketheconnectionsascloseaspossibletothedevice.ThetracefromTRIPpintoresistorandfromresistortogroundshouldavoidcouplingtoahigh-voltageswitchingnode.
ConnectthefrequencysettingresistorfromRFpintoground,ortothePGOODpin,andmaketheconnectionsascloseaspossibletothedevice.ThetracefromtheRFpintotheresistorandfromtheresistortogroundshouldavoidcouplingtoahigh-voltageswitchingnode.
Connectionsfromgatedriverstotherespectivegateofthehigh-sideorthelow-sideMOSFETshouldbeasshortaspossibletoreducestrayinductance.Use0.65mm(25mils)orwidertrace andvia(s)ofatleast0.5mm(20mils)diameteralongthistrace.
ThePCBtracedefinedasswitchnode,whichconnectstosourceofhigh-sideMOSFET,drainoflow-sideMOSFETandhigh-voltagesideoftheinductor,shouldbeasshortandwideaspossible.
LAYOUTCONSIDERATIONSTOREMOTESENSING
VIN
TRIP2RF5TPS51218V5IN610mFDRVL450.1mF100WVTT_SENSE
ThermalPadGNDVSS_SENSEVOUT
VFBUDG-09067
Figure20.RemoteSensingofOutputVoltageUsingtheTPS51218
•••
MakeaKelvinconnectiontotheloaddevice.
Runthefeedbacksignalsasadifferentialpairtothedevice.Thedistanceoftheseparallelpairshouldbeasshortaspossible.
Runthelinesinaquietlayer.Isolatethemfromnoisysignalsbyavoltageorgroundplane.
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TPS51218APPLICATIONCIRCUITS
V5IN4.5Vto6.5VR15.6kWR6100kW12345R210kWR530kW(A)U1TPS51218PGOODTRIPENVFBRFVBST10DRVHSWV5INDRVL9876R70WC10.1mFQ1FDMS8680C310mFx4VIN8Vto20V
R31kWEN
L10.45mHVOUT1.1V18A
Q2FDMS8670ASC210mFQ3FDMS8670ASGNDC4330mFx4VOUT_GNDR4470kWUDG-09068
Figure21.1.1-V/18-AAuto-SkipMode
V5IN4.5Vto6.5VR15.6kWR6100kW1R31kWEN
R4(A)470kW2345R210kWR530kWU1TPS51218PGOODTRIPENVFBRFVBST10DRVHSWV5INDRVL9876Q2FDMS8670ASC210mFQ3FDMS8670ASR70WC10.1mFQ1FDMS8680C310mFx4VIN8Vto20V
L10.45mHVOUT1.1V18A
GNDC4330mFx4VOUT_GNDUDG-09069A.SeeTable1forresistor/frequencyvalues.
Figure22.1.1-V/18-AForcedContinuousConductionModeTable2.1.1-V,18-A,290-kHzApplicationListofMaterials
REFERENCEDESIGNATORC3C4L1Q1Q2,Q3
QTY11112
SPECIFICATION
4×10µF,25V4×330µF,2V,12mΩ0.45µH,25A,1.1mΩ30V,35A,8.5mΩ30V,42A,3.5mΩ
MANUFACTURERTaiyoYudenPanasonicPanasonicFairchildFairchild
PARTNUMBERTMK325BJ106MMEEFCX0D331XRETQP4LR45XFCFDMS8680FDMS8670AS
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PACKAGEMATERIALSINFORMATION
www.ti.com
19-May-2009
TAPEANDREELINFORMATION
*Alldimensionsarenominal
Device
PackagePackagePinsTypeDrawingSON
DSC
10
SPQ
ReelReelDiameterWidth(mm)W1(mm)330.0
12.4
A0(mm)B0(mm)K0(mm)
P1(mm)8.0
WPin1(mm)Quadrant12.0
Q2
TPS51218DSCR30003.33.31.1
PackMaterials-Page1
PACKAGEMATERIALSINFORMATION
www.ti.com
19-May-2009
*Alldimensionsarenominal
DeviceTPS51218DSCR
PackageType
SON
PackageDrawing
DSC
Pins10
SPQ3000
Length(mm)
346.0
Width(mm)346.0
Height(mm)
29.0
PackMaterials-Page2
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