控制计划标准表格模板CP

生產控制計畫

样件 Prototype控制計畫編號Control Plan Number试生产Pre-launch生产ProductionCP-Delphi-28252855-A1主要連絡人/電話Key Contact/Phone毛海濤/Mao Haitao 021-69150017核心小組：毛海濤/QA部 李文信/生產部 陳和平/模具部 陸駕中/工程部Core Team:Mao Haitao/QADept.LiWenxin/Production Dept.ChenHeping/ToolingDept.LuJianzhong/Engineering Dept.供方/工廠批准/日期Supplier/Plant Approval/Date其它批准/日期（如需要）Other Approval/Date(If Req'd)特殊特性分類產品/過程/規範/公差SpecialProduct/ProcessChar.Specification/ToleraClassnce材料規格、數量Material Specificationquantity35CrMo日期（編制）Date(Orig.)2009.09.07日期（修訂）Date(Rev.)零件號/最新更改水準Part Number/Latest Change Level零件名稱/描述Part Name/Description供方/ 廠Supplier / Plant零件/過程編號Part/ProcessNumber28252855/R01顧客工程批准/日期（如需要）Customer Engineering Approval/Date (If Req'd)顧客品質批准/日期（如需要）Customer Quality Approval/Date (If Req'd)其它批准/日期（如需要）Other Approval/Date (If Req'd)方法Methods評價/測量技術EvaluationMeasurementTechnique送貨單Bills of diliveryCover-cam phaser供方代號Supplier Code526933113 過程名稱/操作描述Process Name/Operation Description 生產設備Machine.DeviceJig.Tools編號For Mfg.NO.特性Characteristics產品Product過程Process入庫move tostorage樣本Sample容量Size頻率Freq.每批per lot每批per lot2卷/每批2coils/lot每批per lot控制方法ControlMethod到貨計畫Material plan材質證明書Material certificate檢查報告inspection report材質證明書Material certificate反應計畫Reaction Plan10進料Raw material incoming1原材料規格Type of material原材料尺寸dimension化學成分chemical element113點/卷3points/coil120IQC檢查Incoming inspection23供應商材質證明書Material certificate千分尺/遊標卡尺 3.25±0.05* 94 +/-0.2*CMicrometer/vernier供應商材質證明書caliperMaterial certificate搬運Convey儲存Storage搬運Convey30405060-1進原材料倉Move to the raw material warehouse存放Storage移至生產線Move to the production line衝壓生產StampingP300T外圓diameter O.D.孔徑diameter I.D.材料厚度material thickness搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process儲存防護及其交付作業程式 W-Qp7.5.5.1-02storage protection and delivery process搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process操作指導書work instructionφ78±0.25卡尺（QC）vernier caliper (QC)通止規（操作工）PIN gauge (operator)退回供應商reject tosupplier退回供應商reject tosupplier退回供應商reject tosupplier退回供應商reject tosupplier合模高度die height111片1pc1片1pc1片1pc1片1pc1片1pc1片1pc1片1pc1片1pc頻率frequency每小時hourly15分鐘quarter每小時hourly每小時hourly每小時hourly每小時hourly15分鐘quarter每小時hourly自檢報告self-inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report檢查報告inspection report檢查報告inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report調整參數adjust parameter2φ3.00±0.15360-2PQC檢查453.25±0.05平面度flatness孔徑diameter I.D.不大於φ31.86孔徑diameter I.D.φ6.25±0.15(4X)通止規（QC）PIN GAUGE (QC)千分尺（QC）micrometer (QC)高度儀（QC）HG (QC)卡尺（QC）vernier caliper (QC)通止規（操作工）PIN gauge (operator)通止規（QC）PIN gauge (QC)反工，隔離、報廢rework,contain，scrap第2页，共7页

生產控制計畫

样件 Prototype控制計畫編號Control Plan Number试生产Pre-launch生产ProductionCP-Delphi-28252855-A1主要連絡人/電話Key Contact/Phone毛海濤/Mao Haitao 021-69150017核心小組：毛海濤/QA部 李文信/生產部 陳和平/模具部 陸駕中/工程部Core Team:Mao Haitao/QADept.LiWenxin/Production Dept.ChenHeping/ToolingDept.LuJianzhong/Engineering Dept.供方/工廠批准/日期Supplier/Plant Approval/Date其它批准/日期（如需要）Other Approval/Date(If Req'd)特殊特性分類產品/過程/規範/公差SpecialProduct/ProcessChar.Specification/ToleraClassnce7.5±0.3零件表面無壓傷、變形、生銹、較大毛刺no dent,distortion,rustand burr日期（編制）Date(Orig.)2009.09.07日期（修訂）Date(Rev.)零件號/最新更改水準Part Number/Latest Change Level零件名稱/描述Part Name/Description供方/ 廠Supplier / Plant零件/過程編號Part/ProcessNumber28252855/R01顧客工程批准/日期（如需要）Customer Engineering Approval/Date (If Req'd)顧客品質批准/日期（如需要）Customer Quality Approval/Date (If Req'd)其它批准/日期（如需要）Other Approval/Date (If Req'd)方法Methods評價/測量技術EvaluationMeasurementTechnique高度儀（QC）HG (QC)目視（操作工）visual (Operator)目視（QC）visual (QC)Cover-cam phaser供方代號Supplier Code526933113 過程名稱/操作描述Process Name/Operation Description 生產設備Machine.DeviceJig.Tools編號For Mfg.NO.特性Characteristics產品Product過程Process樣本Sample容量Size1片1pc1片1pc4片4pc頻率Freq.每小時hourly15分鐘quarter每小時hourly控制方法ControlMethod檢查報告inspection report自檢報告self-inspection report檢查報告inspection report反應計畫Reaction Plan760-2PQC檢查8高度height外觀appearance包裝package搬運Convey儲存Storage搬運Convey反工，隔離、報廢rework,contain，scrap708090100110-1半成品包裝Package in semi-product移至半成品區Move to semi-finished area存放Storage移至生產線Move Material to Production Line車削turning數控機床CNC操作指導書work instrcution搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process儲存防護及其交付作業程式 W-Qp7.5.5.1-02'storage protection and delivery process搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process操作指導書work instruction13片3pc3片3pc3片3pc3片3pc3片3pc3片3pc3片3pc3片3pc3片3pc3片3pc每班Every shift首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection自檢報告self-inspection report自檢報告self-inspection report檢查報告inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report檢查報告inspection report檢查報告inspection report檢查報告inspection report調整參數adjust parameter1位置度position材料厚度material thickness孔徑diameter I.D.23.10±0.053110-2PQC首檢4φ32.549±0.012位置度position粗糙度roughness夾具（操作工）Jia (operator)夾具（QC）Jia (QC)千分尺（QC）micrometer (QC)氣動量儀（QC）air gauge (QC)氣動量儀（QC）air gauge (QC)夾具（操作工）Jia (operator)夾具（QC）Jia (QC)粗糙度儀（QC）Roughness machine(QC)反工，隔離、報廢rework,contain，scrap567Ra≤1.27.0+0.30.35-0.45高度height倒角chamfer高度儀（QC）HG (QC)輪廓度儀profile machine第3页，共7页

生產控制計畫

样件 Prototype控制計畫編號Control Plan Number试生产Pre-launch生产ProductionCP-Delphi-28252855-A1主要連絡人/電話Key Contact/Phone毛海濤/Mao Haitao 021-69150017核心小組：毛海濤/QA部 李文信/生產部 陳和平/模具部 陸駕中/工程部Core Team:Mao Haitao/QADept.LiWenxin/Production Dept.ChenHeping/ToolingDept.LuJianzhong/Engineering Dept.供方/工廠批准/日期Supplier/Plant Approval/Date其它批准/日期（如需要）Other Approval/Date(If Req'd)特殊特性分類產品/過程/規範/公差SpecialProduct/ProcessChar.Specification/ToleraClassnceMAX 33.953.0±0.51.0±0.515°±3°零件表面無壓傷、變形、生銹、較大毛刺、車削麵100%車削no dent,distortion,rustand burr，100% turning ofthe machining surface日期（編制）Date(Orig.)2009.09.07日期（修訂）Date(Rev.)零件號/最新更改水準Part Number/Latest Change Level零件名稱/描述Part Name/Description供方/ 廠Supplier / Plant零件/過程編號Part/ProcessNumber28252855/R01顧客工程批准/日期（如需要）Customer Engineering Approval/Date (If Req'd)顧客品質批准/日期（如需要）Customer Quality Approval/Date (If Req'd)其它批准/日期（如需要）Other Approval/Date (If Req'd)方法Methods評價/測量技術EvaluationMeasurementTechnique輪廓度儀profile machine輪廓度儀profile machine輪廓度儀profile machine輪廓度儀profile machine目視（操作工）visual (Operator)目視（QC）visual (QC)夾具（操作工）Jia (operator)夾具（QC）Jia (QC)千分尺（QC）micrometer (QC)氣動量儀（QC）air gauge (QC)氣動量儀（QC）air gauge (QC)夾具（操作工）Jia (operator)夾具（QC）Jia (QC)粗糙度儀（QC）Roughness machine(QC)Cover-cam phaser供方代號Supplier Code526933113 過程名稱/操作描述Process Name/Operation Description 生產設備Machine.DeviceJig.Tools編號For Mfg.NO.特性Characteristics產品Product直徑diameter高度height高度height角度angle外觀appearance過程Process樣本Sample容量Size3片3pc3片3pc3片3pc3片3pc3片3pc3片3pc1片1pc1片1pc1片1pc1片1pc1片1pc1片1pc1片1pc1片1pc1片1pc4片4pc頻率Freq.首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection首檢firstinspection15分鐘quarter每小時hourly每小時hourly15分鐘quarter每小時hourly15分鐘quarter每小時hourly每小時hourly15分鐘quarter小時hour控制方法ControlMethod檢查報告inspection report檢查報告inspection report檢查報告inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report反應計畫Reaction Plan8910110-2PQC首檢11121位置度position材料厚度material thickness孔徑diameter I.D.反工，隔離、報廢rework,contain，scrap23.10±0.053110-2PQC過程檢查4φ32.549±0.012位置度position粗糙度roughness5Ra≤1.2零件表面無壓傷、變形、生銹、較大毛刺、車削麵100%車削no dent,distortion,rustand burr，100% turning ofthe machining surface6外觀appearance包裝package搬運Convey目視（操作工）visual (Operator)目視（QC）visual (QC)120130半成品包裝Package in semi-product移至半成品區Move to semi-finished area操作指導書work instrcution搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process第4页，共7页

生產控制計畫

样件 Prototype控制計畫編號Control Plan Number试生产Pre-launch生产ProductionCP-Delphi-28252855-A1主要連絡人/電話Key Contact/Phone毛海濤/Mao Haitao 021-69150017核心小組：毛海濤/QA部 李文信/生產部 陳和平/模具部 陸駕中/工程部Core Team:Mao Haitao/QADept.LiWenxin/Production Dept.ChenHeping/ToolingDept.LuJianzhong/Engineering Dept.供方/工廠批准/日期Supplier/Plant Approval/Date其它批准/日期（如需要）Other Approval/Date(If Req'd)特殊特性分類產品/過程/規範/公差SpecialProduct/ProcessChar.Specification/ToleraClassnce日期（編制）Date(Orig.)2009.09.07顧客工程批准/日期（如需要）Customer Engineering Approval/Date (If Req'd)顧客品質批准/日期（如需要）Customer Quality Approval/Date (If Req'd)其它批准/日期（如需要）Other Approval/Date (If Req'd)方法Methods評價/測量技術EvaluationMeasurementTechnique樣本Sample容量Size頻率Freq.控制方法ControlMethod反應計畫Reaction Plan日期（修訂）Date(Rev.)零件號/最新更改水準Part Number/Latest Change Level零件名稱/描述Part Name/Description供方/ 廠Supplier / Plant零件/過程編號Part/ProcessNumber14028252855/R01Cover-cam phaser供方代號Supplier Code526933113 過程名稱/操作描述Process Name/Operation Description 生產設備Machine.DeviceJig.Tools編號For Mfg.NO.特性Characteristics產品Product過程Process儲存Storage存放Storage儲存防護及其交付作業程式 W-Qp7.5.5.1-02'storage protection and delivery process第5页，共7页

生產控制計畫

样件 Prototype控制計畫編號Control Plan Number试生产Pre-launch生产ProductionCP-Delphi-28252855-A1主要連絡人/電話Key Contact/Phone毛海濤/Mao Haitao 021-69150017核心小組：毛海濤/QA部 李文信/生產部 陳和平/模具部 陸駕中/工程部Core Team:Mao Haitao/QADept.LiWenxin/Production Dept.ChenHeping/ToolingDept.LuJianzhong/Engineering Dept.供方/工廠批准/日期Supplier/Plant Approval/Date其它批准/日期（如需要）Other Approval/Date(If Req'd)特殊特性分類產品/過程/規範/公差SpecialProduct/ProcessChar.Specification/ToleraClassnce日期（編制）Date(Orig.)2009.09.07顧客工程批准/日期（如需要）Customer Engineering Approval/Date (If Req'd)顧客品質批准/日期（如需要）Customer Quality Approval/Date (If Req'd)其它批准/日期（如需要）Other Approval/Date (If Req'd)方法Methods評價/測量技術EvaluationMeasurementTechnique樣本Sample容量Size頻率Freq.控制方法ControlMethod反應計畫Reaction Plan日期（修訂）Date(Rev.)零件號/最新更改水準Part Number/Latest Change Level零件名稱/描述Part Name/Description供方/ 廠Supplier / Plant零件/過程編號Part/ProcessNumber150160-128252855/R01Cover-cam phaser供方代號Supplier Code526933113 過程名稱/操作描述Process Name/Operation Description 生產設備Machine.DeviceJig.Tools編號For Mfg.NO.特性Characteristics產品Product過程Process搬運Convey移至生產線Move Material to Production Line倒角chamfer臺式鑽床drill press1倒角chamfer搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process操作指導書work instruction≤0.5投影儀（QC）Projector (QC)目視（操作工）visual (Operator)目視（QC）visual (QC)11片1pc1片1pc4片4pc每班Every shift每小時hourly15分鐘quarter小時hour自檢報告self-inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report反工，隔離、報廢rework ,contain，scrap調整參數adjust parameter160-2PQC檢查2外觀appearance零件表面無壓傷、變形、生銹、較大毛刺no dent,distortion,rustand burr170180190200210-1半成品包裝Package in semi-product移至半成品區Move to semi-finished area存放Storage移至生產線Move Material to Production Line打磨grinding磨床grinding machining123包裝package搬運Convey儲存Storage搬運Convey操作指導書work instrcution搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process儲存防護及其交付作業程式 W-Qp7.5.5.1-02'storage protection and delivery process搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process操作指導書work instruction13片3pc3片3pc3片3pc3片3pc3片3pc3片3pc頻率frequency組group組group組group組group組group組group自檢報告self-inspection report檢查報告inspection report檢查報告inspection report檢查報告inspection report自檢報告self-inspection report檢查報告inspection report檢查報告inspection report調整參數adjust parameter材料厚度material thickness3.0±0.15平面度flatness粗糙度roughness千分尺（QC）micrometer (QC)三座標（QC）CMM (QC)粗糙度儀（QC）Roughness machine(QC)Ra≤1.2210-2PQC檢查456垂直度perpendicularity高度height線形尺寸dimension7.0±0.334.5MAX通止規（操作工）PIN gauge (operator)高度儀（QC）HG (QC)輪廓度儀profile machine反工，隔離、報廢rework ,contain，scrap第6页，共7页

生產控制計畫

样件 Prototype控制計畫編號Control Plan Number试生产Pre-launch生产ProductionCP-Delphi-28252855-A1主要連絡人/電話Key Contact/Phone毛海濤/Mao Haitao 021-69150017核心小組：毛海濤/QA部 李文信/生產部 陳和平/模具部 陸駕中/工程部Core Team:Mao Haitao/QADept.LiWenxin/Production Dept.ChenHeping/ToolingDept.LuJianzhong/Engineering Dept.供方/工廠批准/日期Supplier/Plant Approval/Date其它批准/日期（如需要）Other Approval/Date(If Req'd)特殊特性分類產品/過程/規範/公差SpecialProduct/ProcessChar.Specification/ToleraClassnce零件表面無壓傷、變形、生銹、較大毛刺no dent,distortion,rustand burr日期（編制）Date(Orig.)2009.09.07日期（修訂）Date(Rev.)零件號/最新更改水準Part Number/Latest Change Level零件名稱/描述Part Name/Description供方/ 廠Supplier / Plant零件/過程編號Part/ProcessNumber28252855/R01顧客工程批准/日期（如需要）Customer Engineering Approval/Date (If Req'd)顧客品質批准/日期（如需要）Customer Quality Approval/Date (If Req'd)其它批准/日期（如需要）Other Approval/Date (If Req'd)方法Methods評價/測量技術EvaluationMeasurementTechnique樣本Sample容量Size頻率Freq.控制方法ControlMethod反應計畫Reaction PlanCover-cam phaser供方代號Supplier Code526933113 過程名稱/操作描述Process Name/Operation Description 生產設備Machine.DeviceJig.Tools編號For Mfg.NO.特性Characteristics產品Product過程Process6半成品包裝Package in semi-product移至半成品區Move to semi-finished area外協清洗clean outsource外觀appearance包裝package搬運Convey220230240-110片目視（操作工）組自檢報告visual (Operator)10pcgroupself-inspection report6片目視（QC）組檢查報告visual (QC)6pcgroupinspection report操作指導書work instrcution搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process1外觀appearance零件表面無壓傷、變形、生銹、較大毛刺no dent,distortion,rustand burr目視（QC）visual (QC)AQL 0.65C=0外協來料檢查報告outsource incoming testreport拒收、退回供應商reject and backto supplier.240-2外協來料檢查2清潔度測試cleaness test10mg/100cm2清潔度檢測儀器(QC)cleaness testinstrument(QC)20pcsper lot外協來料檢查報告outsource incoming testreport外協來料檢查報告outsource incoming testreport3移至包裝區Move package area成品包裝package in finished-product1260-2FQC檢驗final inspection2包裝packaging搬運Convey包裝指導書package instruction目視（QC）visual (QC)1箱1 box每批per lot250260-1搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process包裝指導書package instrcution成品檢查圖目視（QC）refer to finalvisual (QC)inspection chart包裝指導書目視（QC）package instructionvisual (QC)外觀appearance包裝packageAQL0.65C=01箱1 box每批per lot每批per lot檢查報告inspection report反工，隔離、報廢rework,contain，scrap第7页，共7页

生產控制計畫

样件 Prototype控制計畫編號Control Plan Number试生产Pre-launch生产ProductionCP-Delphi-28252855-A1主要連絡人/電話Key Contact/Phone毛海濤/Mao Haitao 021-69150017核心小組：毛海濤/QA部 李文信/生產部 陳和平/模具部 陸駕中/工程部Core Team:Mao Haitao/QADept.LiWenxin/Production Dept.ChenHeping/ToolingDept.LuJianzhong/Engineering Dept.供方/工廠批准/日期Supplier/Plant Approval/Date其它批准/日期（如需要）Other Approval/Date(If Req'd)特殊特性分類產品/過程/規範/公差SpecialProduct/ProcessChar.Specification/ToleraClassnce日期（編制）Date(Orig.)2009.09.07顧客工程批准/日期（如需要）Customer Engineering Approval/Date (If Req'd)顧客品質批准/日期（如需要）Customer Quality Approval/Date (If Req'd)其它批准/日期（如需要）Other Approval/Date (If Req'd)方法Methods評價/測量技術EvaluationMeasurementTechnique樣本Sample容量Size頻率Freq.控制方法ControlMethod反應計畫Reaction Plan日期（修訂）Date(Rev.)零件號/最新更改水準Part Number/Latest Change Level零件名稱/描述Part Name/Description供方/ 廠Supplier / Plant零件/過程編號Part/ProcessNumber28252855/R01Cover-cam phaser供方代號Supplier Code526933113 過程名稱/操作描述Process Name/Operation Description 生產設備Machine.DeviceJig.Tools編號For Mfg.NO.特性Characteristics產品Product過程Process270移至成品倉move to the finished-product warehouse存放storageOQC檢驗out-going inspection發送客戶deliver to customer12外觀appearance包裝package搬運Convey儲存Storage成品檢查圖refer to finalinspection chart包裝指導書package instruction交付deliver搬運包裝控制程式 W-Qp7.5.5.1-01moving and packaging control process儲存防護及其交付作業程式 W-Qp7.5.5.1-02storage protection and delivery processAQL0.65每批目視（QC）per lotC=0visual (QC)檢查報告inspection report1箱每批目視（QC）per lotvisual (QC)1 box儲存防護及其交付作業程式 W-Qp7.5.5.1-02storage protection and delivery process反工，隔離、報廢rework,contain，scrap280290-1290版本Rev.A0變更內容Content新制New日期Date2009.09.07製作Prepare By毛海濤Maohaitao審核Audit By核准Approve By